Bricklaying in Shetland

When it comes to laying of bricks, it is essential to get the right mortar mix. It is vital, be it for construction or maintenance projects, so far mortar is required. There are several materials incorporated in getting mortar which includes both cement and sharp sand, soft sand or plasterer’s sand and lots more. Here, we are going to look at the right ratio for cement and sand mix in bricklaying.

Cement include ingredients such as iron, aluminium, as well as silicon and it is mainly used for mortars like aerated cement mortar, Portland cement mortar and gauged mortar. Sand, on the other hand, comes in different forms such as sharp sand, soft sand and plasterer’s sand. The sharp sand consists of a larger grain size than the others and is usually incorporated in the construction areas that requires more strength as well as flexibility. Soft sand is the most common one used in mortar and it’s also referred to as bricklayers’ sand. These are used to make all types of mortar. Finally the plasterer’s sand which neither has the sharp sand’s coarseness nor the fineness of the soft sand, but can also be used for any form of mortar.

Cement and sand mortar is used for a plethora of bricklaying jobs serving as a glue for bricks, walls and pillars, while also repairing or maintaining old listed buildings. The preferred ratio here is 1:3 to 1:5 of cement and building sand. Meanwhile, to get a sand cement mix, essential materials that are required includes water, soft building sand as well as cement. However, you must also note that a sand and cement mortar is not used for structural projects, rather a concrete ratio is used.

Sand is a very important element in bricklaying as far as a mortar mix is concerned. Generally, the quality of the sand is the major factor determining the quality of a plaster mix or mortar mix. It’s recommended that the sand should have enough ‘fines’ (- 75 micron material) to get a good plastic mix with a water content that’s less than 350 litres/m3. Generally, a mortar mix or plaster mix is made within the range of one bag of cement to 200 to 300 litres of damp sand.

Apart from experience the next best indicator of the quality of sand is a field test. In other words, if you do not have the required training or experience in bricklaying, the best bet to determine the amount of sand for a good quality mix is by carrying out a field test. Let’s have a look!

• Get about 50kg of sand and air dry it.

• Scoop 25kg of the sand, 5 kg of cement as well as litres of water ( with 1 litre and 1.5 litres of the water in different containers).

• Mix the cement and sand to form a smooth, uniform and consistent colour.

• One after the other, mix the the sand - cement mixture in the three quantities of water. Do this until you’re able to achieve a mix that’s workable enough to use as plaster.

With that done, you should take note that if 5 litres of water is sufficient then the quality and quantity of the sand is perfect. If you’d require 6 litres of water to get a mix workable as a plaster, then both the quality and quantity of the sand is average. However, if you’d need 7 litres of water to get a mix workable as a plaster, then the quality of the sand is poor. Any requirement of water above 7 litres implies a very poor quality of sand.

Yes, bricklayers can work during the cold months, but it all depends on the type of work involved. For instance, residential housing maintenance works such as tuck pointing deficient mortar joints on exterior walls and columns as well as rebuilding of chimneys are best tackled during summer or simply put, the warmer months of the year. This is is mainly because the best results for these activities are achieved in the warmer months and several bricklayers will agree to this fact.

Mixing of mortar using anti-freeze technique to counter-act the effects of a cold weather can lead to white marks trailing down the brick when warmer temperatures comes knocking. As a result, even mortar mixing should be done at temperatures exceeding zero degree farenheit which will hold no serious consequences if the temperature should change to a little bit below the norms. During the winter, a good technique that can be incorporated to when mixing mortar would be to mix them in smaller quantities in a warmer environment. These small quantities will immediately be fed by the labourers to the bricklayers and in such circumstances, the mixed mortars will not be subjected to a freezing temperature for too long.

Generally, it would be very unwise to consider any bricklaying work to be done whenever the temperature jumps to a certain level which would be considered to be very inconvenient to work in. Interior works like remodelling of fireplaces can be tackled so long there is a warm space to mix the mortars while also keeping the materials at an indoor temperature. Bricklaying works that have, however, been completed during the colder months should be subjected to a very close inspection as well as looking for potential damage that can be caused to existing works as a result of the harsh weather.

Well, just like many other team work, a bricklayer is only as good as his supporting cast. And a hard-working labourer should be able to keep three bricklayer gangs happy. But even when he gets to serve just one bricklayer, the site conditions and nature of the wall can also play a huge role in determining the number of bricks that can be laid within 24 hours.

With the best possible site condition, hard-working labourer and best scenario with no pillars, no face brick, long straight wall and no wall ties, a well trained bricklayer should be able to lay within a range of 800 to 1100 bricks all day long. However, you rarely get walls like this as there is always going to be some corner or curve somewhere which usually takes some time to get right. Furthermore, once the bricklayer has laid up to 5 feet, there’ll be a need to get some lift. From that point onwards, the job understandably gets slower and tougher - meaning there’ll most definitely be a face brick.

In addition, there are multiple other factors that can affect the number of bricks that can be laid in a day. Sometimes its the complex designs or weather that’ll determine the daily rate.

With the aforementioned factors and more realistically, on a good day and great site, an expert bricklayer should be able to lay about 500 to 800 bricks in a day. This is generally a very good target, but of course you never can tell with the reasons above and other factors that are simply beyond the control of the bricklayer. If you have a project and want it completed as soon as possible, you can pay the bricklayers based on the number of bricks laid to increase their efficiency.