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How To Lay Block Paving

Do you wish to know how to install block paving? We’ve got you covered! Here, you’ll find a useful step by step guide that’ll provide you with all the necessary information to lay a wide range of block paving products available in the market today. You must, however, note that the installation of block paving can be a tricky affair and should not be attempted unless you have undergone a proper training or have a good experience in the field. If otherwise, we’d advise you to leave the task for a reliable block laying professional to guarantee the best results and also avoid making costly mistakes.

lDesign

• Draw up a design to perfectly suits your needs.

• Decide on the type of block as well as colour.

lExcavation

• Use a mini excavator or a JCB ( depending on the size of the job) to excavate the driveway.

• Identify and mark out the area to be excavated.

• Dug out the area until you reach a suitable level

• Ensure that the proposed finish level is 150mm underneath the damp proof course in any of the adjoining building’s brick.

lEdge Restraints

• Build a 100mm depth-thick concrete foundation with the help of a concrete mixer, 1 part cement and 6 parts ballast.

• Position the kerb unit on top of the level with a string line and spirit level.

• Use a trowel and rubber mallet to mortar the kerb unit to the foundation.

• Haunch the back of the kerb units in such a way that the concrete reach half way up the kerb’s rear.

lSubbase

• Put the crushed concrete in the edge restraints and ensure it’s at the desired level of 50mm.

• Use a vibrating plate to compact and level

lScreeding

• Apply a layer of sharp sand (to 50mm depth) and campact it using a vibrating plate.

• Apply second layer of sharp sand (to 20mm depth) on top of the first layer.

• Level the second layer to the correct falls.

lInstallation Of Paving

• Lay the block paving starting from the bottom of a slope.

• Ensure the blocks are placed at about 10mm to 15mm above the required finish level.

• Make sure the blocks used are between 3-5 packs as you proceed with your desired pattern. You may need to cut smaller block pieces to fill smaller gaps.

lFinishing Touches

• Clear out the area to ensure no debris is left on the blocks.

• Put kiln dried sand and brush across the whole of the area, ensuring the sands falls between the blocks’ joints.

• Compact the drive with the vibrating plate.

• Brush more kiln dried sand over the area and compact again

• Repeat the process until the joints are full of sand.

1. Prepare the base If you want your resin bound driveway to last a long time, you need to ensure that you prepare the base properly. Remove any block paving, grass or soil and dig down until you hit solid ground. Lay a sub-base of asphalt for good permeability. If you’re laying over the top of your current driveway, make sure that all cracks are increased into a ‘v’ shape with a saw and ensure the surface is dry and weed-free.
2. Mix the resin You must follow the instructions on the materials you have to the letter if you want the curing process to work. Usually batches come in ‘Part A’ and ‘Part B’. Keep the resin container secure and on a protective surface to avoid splashing, then mix Part A for 10-20 seconds at a slow speed with a helical bladed mixer. Add Part B and mix thoroughly at a slow speed for about 2 minutes until it’s blended together.
3. Mix the dried aggregates and sand with the resin Place a quarter of the aggregates into a mixer, then add the pre-mixed resin and start a stopwatch. You should then add the rest of the aggregates before slowly adding the sand. When you’re happy with that mix, stop the stopwatch. That time is the time that you need to spend mixing any other resin and aggregates to avoid colour variation.
4. Lay the mix on the surface Transfer the mix to the work area then plan a laying route. When the mix is laid out, use a very clean trowel to spread the mix. Clean it regularly during the process to avoid dragging aggregates out of place. Once the aggregates stop moving in a fluid movement and become solid, stop trowelling. Then you can polish the surface to give it an attractive shine.

Gravel, asphalt, concrete and paving can all be permeable. However, some types of asphalt and concrete are impermeable. This is why it’s important to be precise about what material you want for your driveway. If you want a permeable driveway, you should also make sure that your sub-base is also permeable.